
CONTENTS
SERVICING
1. TROUBLESHOOTING ......................................................................................S-1
2. SERVICING SPECIFICATIONS ......................................................................S-5
3. TIGHTENING TORQUES ..............................................................................S-13
[1] TIGHTENING TORQUES FOR GENERAL USE SCREWS, BOLTS
AND NUTS...............................................................................................S-13
[2] TIGHTENING TORQUES FOR SPECIAL USE SCREWS, BOLTS
AND NUTS...............................................................................................S-14
4. CHECKING, DISASSEMBLING AND SERVICING......................................S-15
[1] CHECKING AND ADJUSTING ...............................................................S-15
(1) Engine Body........................................................................................S-15
(2) Lubricating System .............................................................................S-17
(3) Cooling System...................................................................................S-17
(4) Fuel System........................................................................................S-20
(5) Electrical System ................................................................................S-23
(6) Turbocharger ......................................................................................S-27
[2] DISASSEMBLING AND ASSEMBLING..................................................S-28
(1) Draining Oil and Coolant.....................................................................S-28
(2) External Components .........................................................................S-28
(3) Cylinder Head and Valves ..................................................................S-30
(4) Gear Case and Timing Gears .............................................................S-35
(5) Piston and Connecting Rod ................................................................S-40
(6) Flywheel and Crankshaft ....................................................................S-44
(7) Starter .................................................................................................S-47
(8) Alternator ............................................................................................S-48
[3] SERVICING ..............................................................................................S-49
(1) Cylinder Head and Valves ..................................................................S-49
(2) Timing Gears ......................................................................................S-54
(3) Piston and Connecting Rod ................................................................S-57
(4) Crankshaft...........................................................................................S-60
(5) Cylinder...............................................................................................S-66
(6) Oil Pump .............................................................................................S-67
(7) Starter .................................................................................................S-68
(8) Alternator ............................................................................................S-70
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